Connector inspection system

Background introduction

Connector is an indispensable part of electronic equipment, but with the development of science and technology, the product function increases at the same time, its structure is becoming more and more complex, the volume is becoming more and more miniaturized, so the quality of the product performance testing has brought great challenges. Traditionally, these parameters have been measured visually by the operator or supplemented by other inspection tools (such as micrometers, magnifying glasses, etc.), so most products must be measured separately from the product line. As a result, not only the measurement accuracy is susceptible to human factors, the measurement speed is not high, but also the measurement accuracy is not reliable, the measurement repeatability or reproducibility is not high, which seriously affects the production efficiency of the product.






System performance

The system can simultaneously detect the length and width of the pin hole, the width of the shrapnel in the hole, the distance between the upper and lower sides of the shrapnel and the upper and lower edges of the hole, whether the gold needle is attached to the wall and the position of the silver needle, and display the detection results and measurement data in real time, and save the data and images intelligently. The operation interface is simple and convenient, and can be quickly modified according to the specific characteristics of the product; Can set and save the testing parameters of various specifications of products; With data statistics function, such as defective product type, quantity and pass rate; System stability and high repeatability.

The system uses the combination of programmable controller and servo to control the product testing process, without manual operation, it can realize automatic feeding, automatic testing, eliminating waste and packaging.

Working effect

The automatic detection system has a repetition accuracy of 0.01mm, a production capacity of 2500 pieces per hour, a missed detection rate of 0%, and an accuracy rate of 98%, which can save 4 people, avoid the misjudgment caused by manual detection of the machine board, and improve the accuracy rate and work efficiency.

Application field

Electronics industry, automotive industry, etc.