BC system (equipment line control system) applied to electric vehicle industry

Recently, the equipment line Control System (Block Control System) developed by Xinxiwang, referred to as the BC system, has been applied to an electric vehicle industry to create a faster and more efficient production line process control and management.

This customer's production line has dozens of equipment, mainly used to manufacture automotive motors, equipment provided by a number of equipment manufacturers, controller communication mode is not overall planning, resulting in information can not be exchanged, only a single type of production. At the same time, production materials need to be manually brushed by personnel to confirm the production process, and then manually select the machine formula before production, often due to the lack of experience of production line personnel and affect the efficiency of production, functional requirements can not be customized, and the production line construction time is too long. In addition, the workshop site can not obtain production line information, the Manufacture Execution System (MES) can be traced to obtain process data, and there is no automatic backup mechanism, system problems will lead to production line shutdown, affecting process efficiency and capacity.

New Siwang introduces BC systems to customers through its mature integration technology. This system is located in the middle layer of the equipment networking and the upper system in intelligent manufacturing, the data flow between the factory equipment and the upper manufacturing execution system is vertically connected, the automation equipment and workstation in the factory are integrated, the operation process of the production line equipment is designed for the lower part, and the MES is connected with a single communication protocol for the upper part. By integrating data flow and edge computing through device interconnection, the huge data is initially sorted and presented, so that MES can focus computing resources on the overall production line management, and achieve faster and more efficient production line process control and management. In addition, for the needs of production operations, it can also be connected to different upper systems, such as statistical process control system, formula management system and other systems.

The advantages that customers bring when they import BC systems include:

1. Integrated communication mode and standardized manufacturing process: developed unified communication specifications and consistent data structure, integrated 80 devices, accelerated the series of different devices, standardized equipment manufacturing process, established equipment information and communication with upper system.

2. Improve production line efficiency and reduce labor costs: equipment modular, production line construction from the previous 5 people to 3 people can be completed, the construction period is faster, in addition, radio frequency identification vehicle management, with RFID/bar code scanning record production history, to meet the needs of automatic and manual Posting, reduce manual brush bar code manpower.

3. Automation and diversified production: With equipment parameter setting and equipment connection, it can automatically switch machine type production, and determine the materials to be used according to machine type for production, reducing the probability of personnel intervention and training time, to meet the production line automation and flexible mixed production needs.

4. Production line real-time monitoring and automatic backup mechanism: Through the system curing characteristics, the corresponding report can be produced immediately after production, even if the parameter changes, it can be quickly adjusted and replaced. Collect and monitor equipment status in a timely manner, and trace and query abnormal problems. In addition, the automatic backup mechanism, when the main system problems, automatically switch the backup system operation, reduce the production line shutdown loss.

Xinxiwang BC system, unified equipment communication mode, make equipment connection more smooth, and by integrating data flow and edge computing, reduce the work burden of the upper computer system, achieve faster and more efficient production line process control and management, make customers more flexible manufacturing production, obtain monitoring data more timely. If you need to know more about the price of BC system products, please call to negotiate: 028-62705808.