A must-see for getting started, FAQs about machine vision inspection equipment

1. Which is better, machine vision inspection equipment or manual inspection? Which has an advantage?

Answer: Machine vision inspection equipment has high detection accuracy, fast detection speed, high consistency of good product standards, and low detection cost, and can guide the improvement of production process or timely discovery of process problems through data collection of product bad information characteristics. However, the speed, accuracy and consistency of manual detection cannot guarantee large fluctuations, and they are greatly affected by external factors. Of course, it also depends on what kind of product is produced and the output. The output is large, the product quality requirements of Party A are high, or the machine is more reliable, and the consistency of manual testing products is lower than that of the machine. The output is small, Party A requires low manual testing, and the cost is low, and it is still necessary to decide according to its own needs. If the labor cost is too high, there are fewer people to recruit, the order volume is large and it cannot be detected, and there are more people to recruit, and there are fewer orders and idle and wasteful. It's better to buy a machine to save worry, and you can get it more or less.

2. How much is a machine vision inspection equipment?

Answer: There are many factors in the price of machine vision inspection equipment, such as user testing needs and detection accuracy, as well as whether special customization is required. Therefore, it is recommended that enterprises with visual inspection needs should ask more manufacturers, compare several comprehensively, and choose factories with relatively large scale and long-term industry experience. Organize your own testing needs, bring your own products, and visit the enterprise on the spot, so that you can give a reasonable price according to factors such as demand and testing requirements.

3. Can one vision inspection equipment inspect multiple products at the same time?

This needs to look at the size or appearance of the test, or to be tested, and the types of products that can be inspected are different depending on the testing requirements. Theoretically, visual inspection can detect a variety of different products, but the actual market application is basically that most of the testing equipment is to detect the same type of products, only the size is compatible.

Many products depend on the size, the similarity of the characteristics, you will pick up the O-ring, will test the screws and nuts or the size of more than 100MM estimate that no one machine can handle all, so it is better to know what to detect, otherwise don't waste time on this.

4. Can silicone seals of different sizes and colors be tested with machine vision inspection equipment? How much does such an inspection machine cost?

Answer: Visual inspection of O-rings These are very mature inspection items in the visual inspection industry, and there is no difficulty in testing. Visual inspection manufacturers can basically provide testing program equipment, the actual operation also depends on which items you want to test the sealing ring, this requires you to communicate with the visual inspection equipment manufacturers according to the testing needs you need, and the specific price is different for different visual inspection manufacturers. Best, choose the visual industry for a long time, strong enterprise strength, good service supporting enterprises. It's up to you to judge for yourself?

As long as the accuracy of the sealing ring is not high, visual inspection companies can pick it up, the main difference is the detection speed, detection accuracy, choose a local or not very far away qualification can be.

5. Why are most of the visual inspection companies found on the Internet from the south? So, few in the north?

Answer: Shenzhen and Guangdong early large-scale factories are more, many foreign trades order requirements are more stringent, visual inspection demand is relatively early, the domestic vision is now basically from a few old factories in Shenzhen, Guangdong, or the large-scale factory automation department sees business opportunities and comes out to start a business. Because the demand is more developed early, there are more visual inspection companies in the south than in the south. The market demand in the north is relatively weak, so even if there are early entrants, it is difficult to do it, mainly because the closer the service is in the later stage, the more in place the service will be.

The main reason is that the development of the north and south of our manufacturing industry in the early days was unbalanced, and the market demand determined the industrial distribution. In the early stage, the manufacturing industry was mainly concentrated in the Pearl River Delta region, and the demand for visual inspection was relatively strong, and the supporting industries would be more perfect. The transfer of manufacturing industry has now appeared in Anhui and Zhejiang, and a number of visual inspection companies have also appeared.

6. What is the vision inspection equipment used for?

Answer: Visual inspection equipment is mainly used for industrial product inspection, mainly to detect product size, appearance and other product defects, mainly used to replace industrial products manual quality inspection, reduce product production costs.

The main function is to replace manual detection and achieve non-contact detection. It is a very good choice for the detection of industrial products that are harmful to human health on the surface of the product.

7. Can visual inspection inspect glass bottles?

A: Of course, you can detect bottles, and what items you want to detect bottles are specific, and visual inspection can detect glass plates, plastic bottles, and acrylic bottles. It can detect color difference, burr, dirt, size, shape, and can also detect bottled finished products, liquid level, labels, bottle caps, etc.

8. Can the visual inspection equipment detect the size of small hardware? There are many varieties, and the size is not much different?

Answer: These can be tested, what the specific testing items are, you need to communicate with the inspection visual inspection manufacturer. Multi-variety estimates are a bit difficult, and there won't be too many visual manufacturers to do it.

Multi-product testing, generally weak visual inspection manufacturers with insufficient experience can not do it. You need to look for companies with strong strength and more industry experience.

9. What industries are vision inspection equipment suitable for?

Answer: visual inspection is suitable for a wide range of industries, according to the industry can be divided into precision hardware industry, auto parts industry, injection rubber industry, ceramic magnet industry, electronic components, commutators, fasteners and other industries visual inspection is applicable.

10. What are the components of the machine vision inspection equipment system accessories?

(1) Camera: black and white smart camera, line scan smart camera, color smart camera, CMOS smart camera, code reader, etc.;

(2) Board: black and white image acquisition card, image compression/decompression board, color capture card, 1394 interface board, image processing board, etc.;

(3) Software package: image processing software, machine vision tool software;

(4) Industrial cameras: CMOS cameras, CCD color cameras, area scan cameras, line scan cameras, infrared cameras, high-speed cameras, 1394 interface cameras;

(5) Industrial lenses: camera lenses, magnifying glasses, high-resolution lenses, image scanning lenses, condenser lenses, telescopes, camera lenses;

(6) Light source: LED light source, xenon illumination system, ultraviolet illumination system, infrared light source, optical fiber illumination system, fluorescent illumination system;

(7) Auxiliary products: calibration blocks, gratings, enclosures, wires and connectors, power supplies, and base plates;

(8) Image processing system: optical text, recognition system, automation/robotics, infrared image system;

(9) Optical system: microscope, laser scanner, electronic video endoscope, industrial endoscope;