What is machine vision integration?

 Machine vision , as the name suggests, means that the machine has "eyes". This has become a reality in modern technological vision. In the past, machines and equipment did not use "eyes" to obtain production information during production. They all used human eyes or fixed simple detection sensors to help machines obtain the required production information. Nowadays, with the continuous improvement of science and technology, people's lives are getting better and better, and the production rhythm of factories is getting faster and faster. Relying solely on the human eye and simple detection sensors cannot meet the needs of the current situation, and the production cost is high and the failure rate is high. High, the failure rate is high, and some special production processes cannot be fully automated at all. In order to adapt to the development needs of modern society, Xinxiwang has finally been able to install a set of intelligent "eyes" on the machine through secondary development of the existing industrial machine vision system and the support of an excellent technical team. The application of this technology , completely replacing original methods such as human eye detection and simple sensor detection.

Functions and advantages of machine vision

Machine vision is widely used in all walks of life, especially in the processing and production industry. Machine vision plays an irreplaceable role. Because machine vision uses industrial cameras combined with intelligent software algorithms, it has a variety of functions, such as: monitoring the appearance of workpieces. Inspection, workpiece size measurement, barcode/QR code reading, workpiece location acquisition, etc. Using these functions, we have developed solutions suitable for various production and manufacturing links, and have applied them in large quantities in practice.

After using machine vision in the production line, it greatly saves production costs, reduces labor intensity, speeds up production efficiency, improves production quality, and completely eliminates dangerous factors in production in some special occasions. In essence, the application of machine vision can improve certain production efficiency for manufacturing enterprises.

Application scope and cases of machine vision:

1. Packaging inspection of various red cans of herbal tea and beverages in the food industry with bottle and can defect inspection machines

2. Liquid drug capping detection

3. Capsule or granular pharmaceutical aluminum foil packaging inspection

4. Automatic grabbing and sorting of assembly line parts

5. Missing printing detection of package printing machine

6. Detection of product defects and missing parts

7. Logistics industry, sorting of products on production lines, etc.

Specific case:

Case 1: Beverage production factory

A beverage manufacturer upgraded its production line and used machine vision to detect beverage bottles, cans, caps, labels, packaging, etc., and auxiliary robots automatically removed defective products. Some production links replaced manual inspection. After the transformation, the production line ran for a day. In recent years, it has saved a lot of production costs, reduced workers' labor intensity, improved production efficiency and product qualification rate, and the effect is obvious, improving the efficiency of the enterprise.

Case 2: Auto parts processing factory

An auto parts processing manufacturer uses machine vision to upgrade its system. It uses machine vision and six-degree-of-natural robots to cooperate with CNC machine tools for production and processing. It connects 12 CNC machine tools into an unattended automated production line, which greatly reduces production costs and improves efficiency. Work efficiency, product qualification rate is 100%, creating huge profits for the company.

Case Three: Toy Manufacturing Factory

The toy assembly process in a certain toy manufacturing factory is done manually. It uses 12 workers to assemble one component. The reason is that the component has many parts and manual assembly is prone to errors. Therefore, component quality inspectors are arranged after the assembly line. Specifically responsible for the inspection of this component. Later, the system was upgraded through the assembly process of our team. Machine vision was used to identify the parts and obtain their locations, and then small robots were used to grab and install them. This technological upgrade was successful and replaced 12 assembly workers. It not only improved production efficiency and reduced production costs, but also ensured product quality and added a guarantee to the company's reputation.